BONFIGLIOLI Active Cube Wartungshandbuch Seite 86

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Braking resistors
When speed of an inverter-controlled ac motor is reduced, the motor acts as a generator,
feeding back energy to the frequency inverter. As a result, voltage in the intermediate circuit
of the inverter increases. When a specific threshold is exceeded, the energy must flow to an
external braking system in order to avoid drive failures. Braking resistors are designed to
absorb such energy and to dissipate it into heating. The use of brake resistors allows drives
to fulfil the requirements of particularly severe duty cycles, for example those featured by
frequent braking, long lasting braking or impulsive braking.
Bonfiglioli Vectron offers a wide range of safe and compact braking resistors with IP20
degree of protection: “BR series”.
BR series are designed for panel mounting.
Mostly, they are equipped with built-in thermal protection.
BR models have been thoroughly tested with Bonfiglioli frequency inverters, therefore they
can be used together with all Active, Synplus, and VCB models.
Connection terminals
The R
b1
and R
b2
braking resistor terminals on Active Cube frequency inverters are located on
the X2 power output terminal strip. Access to these terminals on size 1 and 2 units is made
even easier by the use of disconnectable power terminal strips. Refer to the manual provided
with your frequency inverter for further details on materials and connection methods.
L1
L2
L3
U
V
W
Motor
M
3~
R
B
Bch
+ Ug
- Ug
Connection diagram
R
B
= external braking resistor
Bch = brake chopper integrated in
standard Active Cube inverter
X2 terminal strip
R
b1
R
b2
U
V W
R
b1
R
b2
T1 T2
R
b
X2 terminal strip
U V W R
b1
R
b2
R
b1
R
b2
T1 T2
R
b
Frequency inverter
(from 0.25 to 4.0 kW)
Frequency inverter
(from 5.5 to 132 kW)
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