BONFIGLIOLI Active Cube Wartungshandbuch

Active CubeServo Drive Solutions

10The designation of ACU201 seriesBasic variantsACU 201 13 F AEMI filterF internal filter(blank) no internal filterConstruction styleA style with sta

11The designation of ACU401 seriesBasic variantsACU 401 15 F AEMI filterF internal filter(blank) no internal filterConstruction styleA style with sta

12Performance• Highspeedcontrolloopandfastresponsetime• Both“systemdrive”and“servodrive”• OptimizedcombinationwithBonglioliBTDand

13Flexibility• Controlbothofasynchronousandsynchronousactuators • Fullsetofoperationmodes,freelyselectable: - Servo synchronous control

14EnvironmentOperating temperature• 0°C-40°C(40°C-55°Cwithderating)Environment class• Operation3K3(EN60721-3-3)• Relativehumidity15%...

151ACU201- 01 03 05 07 09 11 13 15Size 1 (F, A) Size 2 (F, A)Output, motor sideRated motor current output InA 1.6 2.5 3.0 4.0 5.5 7.0 9.5 12.5Rated mo

16ACU201 - Technical data (from 4.0 to 9.2 kW)ACU201- 18 19 21 22Size 3 (- or F, A) Size 4 (-, A)Output, motor sideRated motor current output InA 18.0

17ACU401 - Technical data (from 0.25 to 3.0 kW)ACU401- 01 03 05 07 09 11 12 13 15Size 1 (F, A) Size 2 (F, A)Output, motor sideRated motor current outp

18ACU401 - Technical data (from 4.0 to 15 kW)ACU401- 18 19 21 22 23 25Size 2 (F, A) Size 3 (- or F, A) Size 4 (-, A)Output, motor sideRated motor curr

19ACU401 - Technical data (from 18.5 to 30 kW)ACU401- 27 29 31Size 5 (-, A)Output, motor sideRated motor current output InA 40.0 45.0 60.0Rated motor

Power, controland green solutions

20ACU401 - Technical data (from 37 to 65 kW)ACU401- 33 35 37 39Size 6 (-, A)Output, motor sideRated motor current output InA 75.0 90.0 110.0 125.0Rate

21ACU401 - Technical data (from 75 to 132 kW)ACU401- 43 45 47 49Size 7 (-, A)Output, motor sideRated motor current output InA 150.0 180.0 210.0 250.0R

22Inverter selection and dimensioningChoosing the most suitable inverter rating according to application needs is essential to get the best out of Act

23Inverter selection and dimensioningSynchronous permanent magnets servomotors (intermittent load)Active cube is driving high performance synchronous

24Options modulesCM communication moduleEM expansion module Interface moduleActive Cube is designed to give the highest flexibility in drive hardware t

25Options modulesOption modules can be ordered either separately or together with ACU base unit, as an “extended” power package.The majority of Active

26Control unit / KP500TheKP500controlunitisequippedwithaParametersCopyfunctionthatallowstheuser to upload parametric values from the inv

27Interface / KP-232SerialinterfaceKP232canbeusedasanalternativetocontrolunitKP500.Thisconnectionenables parameterisation, monitoring,

28RS232 / CM-232serial communicationThe optional CM-232 communication card enables RS232 serial connection of the Active Cube inverter to an external

29RS485 / CM-485serial communicationThe CM-485 communication module is designed for high speed data transmission over long distances in industrial app

About usBonfiglioli, one name for a large international groupIt was back in 1956 that Clementino Bonfiglioli established in Bologna, Italy, the company

30RS485 / CM-485serial and Modbus communicationModbus communicationThe communication module CM-485 allows to use the Modbus Communication profile to be

31DP / CM-PDP V1Profibus CommunicationProfibus DP interface fulfils fieldbus standard DIN 19245. This Profibus version, which is optimized in order to prov

32CANopen / CM-CAN communicationThe CM-CAN communication option with controller area network interface, complies with ISO/DIS 11898 transmission stand

33Devicenet / CM-DEVcommunicationDeviceNet interface CM-DEV fulfils ODVA/CIP specification. It supports 2 types of connection: explicit message and I/O

34EtherCAT® / CM-EtherCAT®communicationThe EtherCAT® communication module CM-EtherCAT® is compliant with the standard of EtherCAT® Technology Group (E

35Profinet / CM-ProfiNetcommunicationProfinet interface CM-ProfiNet allows Active Cube to communicate effectively with Profinet networks.2 configurations ar

36Ethernet VA BUS TCP / CM-VABus/TCPcommunicationThe CM-VABus/TCP modules supports an Ethernet TCP/IP connection.2 versions are available: CM-VABus/TC

37System bus / EM-SYS moduleThe “System Bus” of Active Cube inverters is a proprietary communication bus, based on CANopen protocol that allows fast e

38Input-output module / EM-IO-01The EM-IO-01 expansion module extends the number of the standard inputs and outputs provided on the ACT inverter for c

39Input-output module / EM-IO-02Like EM-IO-01, the EM-IO-02 expansion module extends the standard inputs and outputs featured on ACT frequency inverte

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40Input-output module / EM-IO-03The EM-IO-03 expansion module is another variant for the extension of I/O facilities of ACTIVE frequency inverters.Loc

41Input-output module / EM-IO-04The EM-IO-04 expansion module is another variant for the extension of I/O facilities of ACTIVE frequency inverters.Loc

42Speed sensor module / EM-ENC-01The EM-ENC-01 expansion module extends the number of speed sensor inputs of terminal board of the frequency inverter,

43Speed sensor module / EM-ENC-02The EM-ENC-02 speed sensor module extends the standard terminal board of the inverter, providing an interface for lin

44Speed sensor module / EM-ENC-03The EM-ENC-03 extends the standard terminal board of the inverter, providing an interface for line driver speed senso

45Speed sensor module / EM-ENC-04The EM-ENC-04 speed sensor module extends the standard terminal board of the inverter,providinganinterfaceforlin

46Speed sensor module / EM-ENC-05The EM-ENC-05 speed sensor module extends the standard terminal board of the inverter,providinganinterfaceforlin

47Resolver Module / EM-RES-01The EM-RES-01 angular position transducer module extends the standard functions of the frequency inverter by providing a

48Resolver Module / EM-RES-02EM-RES-02 angular position transducer module extends the standard functions of the frequency inverter by providing a supp

49Resolver Module / EM-RES-03EM-RES-03 resolver module extends the standard functions of Active Cube servo inverter providing a supplementary input fo

5Bonfiglioli Riduttori today is one of the top brands in the power transmission industry. The company’s success is the result of a business strategy th

50Encoder Module / EM-ABS-01The expansion module EM-ABS-01 extends the ability of Active Cube inverter to acquire different absolute encoder feedbacks

51Engineering softwareVPlus is a PC Windows-based engineering software tool that guides industrial automation designers through the steps towards the

52Function highlightsMotor control levelAt Motor control level, Active Cube is designed to suite to almost all motor technologies used in industrial m

53Function highlightsMachine control levelWithin each Motor control mode, a range of “machine” control functions, belonging to Machine control level,

54Safe torque off (STO)The safety function “Safe Torque Off” (STO) with the safety integrity level SIL 2 (see DIN EN 61508 and DIN IEC 61800-5-2) is i

55Logic functionsStandard Active Cube is equipped with integrated “PLC like” logic functions to exploit at best automation ability of the drive.Onboar

56Motion functionsMotion blocksThe “elemental software unit” of motion control in Active Cube is the “Motion Block”. One “Motion Block” completely out

57Motion functionsRotary table functionWhen controlling a rotary working table target position is calculated and reached within one revolution. Rotary

58Servo packageWhen using Active Cube in servo applications, you can get the best out of the drive when applied together with Bonfiglioli servomotors.A

59Bonfiglioli Vectron servomotorsSize2Size5Size3Size4Size2Size5Size3Size4Size8Size6Size7TorqueTorqueBCR(wide mix torque range)BTD(high compactness)Bon

Servo Drive Solutions

60BTD... 2-0026 2-0053 2-0074 2-0095 3-0095 3-0190 3-0325 3-0420 4-0410 4-0630 4-0860 5-1160 5-1490 5-1870 5-2730Active Cube driveACU201-01Mn0.25 0.42

61BTD... 2-0026 2-0053 2-0074 2-0095 3-0095 3-0190 3-0325 3-0420 4-0410 4-0630 4-0860 5-1160 5-1490 5-1870 5-2730Active Cube driveACU201-01Mn0.25 0.42

62BTD... 2-0026 2-0053 2-0074 2-0095 3-0095 3-0190 3-0325 3-0420 4-0410 4-0630 4-0860 5-1160 5-1490 5-1870 5-2730Active Cube driveACU401-01Mn0.42 0.48

63BTD... 2-0026 2-0053 2-0074 2-0095 3-0095 3-0190 3-0325 3-0420 4-0410 4-0630 4-0860 5-1160 5-1490 5-1870 5-2730Active Cube driveACU401-01Mn0.42 0.48

64BCR... 2-0020 2-0040 2-0060 2-0080 3-0065 3-0130 3-0250 3-0300 4-0100 4-0260 4-0530 4-0750 5-0660 5-1050 5-1350 5-1700 5-2200 6-1350 6-1900 6-2200 6

65BCR... 2-0020 2-0040 2-0060 2-0080 3-0065 3-0130 3-0250 3-0300 4-0100 4-0260 4-0530 4-0750 5-0660 5-1050 5-1350 5-1700 5-2200 6-1350 6-1900 6-2200 6

66BCR... 2-002 2-0040 2-0060 2-0080 3-0065 3-0130 3-0250 3-0300 4-0100 4-0260 4-0530 4-0750 5-0660 5-1050 5-1350 5-1700 5-2200 6-1350 6-1900 6-2200 6-

67BCR... 2-002 2-0040 2-0060 2-0080 3-0065 3-0130 3-0250 3-0300 4-0100 4-0260 4-0530 4-0750 5-0660 5-1050 5-1350 5-1700 5-2200 6-1350 6-1900 6-2200 6-

68MountingA wide range of mechanical accessories is available for Active Cube Series frequency converters, to make installation extremely easy in all

69Size 1Inverter Bonfiglioli Mounting DescriptionACU 201-01 … ACU 201-09ACU 401-01 … ACU 401-11MPSV1 Thru-type assemblyMNVIB1 Antivibration assemblyMDI

7Advanced technologies for all industrial fields.The Bonfiglioli Active Cube series is designed to enable you to maximize the opportunities in machine a

70Size 2Inverter Bonfiglioli Mounting DescriptionACU 201-11 … ACU 201-15ACU 401-12 … ACU 401-18MPSV2 Thru-type assemblyMNVIB2 Antivibration assemblyMDI

71Size 3Inverter Bonfiglioli Mounting DescriptionACU 201-18 … ACU 201-19ACU 401-19 … ACU 401-22MPSV3 Thru-type assemblyMNVIB3 Antivibration assemblyMNV

72Size 4Inverter Bonfiglioli Mounting DescriptionACU 201-21 … ACU 201-22ACU 401-23 … ACU 401-25MPSV4 Thru-type assemblyMNVIB4 Antivibration assemblyMNV

73Size 5Inverter Bonfiglioli Mounting DescriptionACU 401-27 … ACU 401-31MPSV5 Thru-type assemblyMNVIB5 Antivibration assemblyMNVIB5MPSV5Standard assemb

74Size 6Inverter Bonfiglioli Mounting DescriptionACU 401-33 … ACU 401-39MPSV6 Thru-type assemblyMNVIB6 Antivibration assemblyMNVIB6MPSV6Standard assemb

75Size 7Inverter Bonfiglioli Mounting DescriptionACU 401-43 ... ACU 401-49 MPSV7 Thru-type assemblyMPSV7Standard assemblyAABB

76Input filterWhy an input filter?An Input Filter is a filtration device to be installed up-line from the frequency inverter and down-line from the power

77Line chokeThe simplest way of reducing high harmonic components and hence reactive power is connecting a choke in series on the mains side of the in

78Bonfiglioli inverter Bonfiglioli choke Nominal current Power dissipation[A] [W]ACU 201-01LCVS006 6 8.0ACU 201-03ACU 201-05ACU 201-07LCVS008 8 8.0ACU 2

79DimensionsLCVT004 ... LCVT025 LCVT034 ... LCVT250U1 U2 V1 V2 W1 W2an2cbn1dbn1cn2aPEU1 U2 V1 V2 W1 W2Technical dataBonfiglioli inverter Bonfiglioli cho

8Bonfiglioli drive power/control rangePower range[kW]Synthesis 0.2 ... 2.2Agile 0.25 ... 11Active 0.55 ... 132Active Cube 0.25 ... 132VCB 65 ... 355

80Line chokeBonfiglioli choke Dimensions Assembly Weight Connection terminala[mm]b[mm]c[mm]n2[mm]n1[mm]d[mm] [kg] [mm] [Nm] PELCVT00480 65 95 55 37 4 0

81EMI filtersBecause of their intrinsic characteristics, all frequency inverters often generate undesired high frequency voltages generally referred to

82Mains voltage 3 x 480V~ maximum +10%Nominal current 8A ... 40AFrequency  50/60HzOperating and storage temperature  -25°C...+100°C(climat

83Backplate EMI filtersEMI filter A B C D G H K L1 L2[mm]FTV018B315 100 65 300 35 300 6.3 76 270FTV040B315 125 65 300 60 300 6.3 125 270Dimensions FTV00

84Book type EMI filtersMains voltage 3 x 480 VACRated current 7 A … 130 AFrequency  upto60HzOperating and storage temperature  -25°C...+80

85Book type EMI filtersEMI filter A B C D E F G H I1 I2 J K1 K2[mm]FTV250A482 140 140 380 168 155 6.5 1.5 62 100 120 40 50Dimensions FTV250ADimensions F

86Braking resistorsWhen speed of an inverter-controlled ac motor is reduced, the motor acts as a generator, feeding back energy to the frequency inver

87Active Cube drive combination chartThese charts show recommended combinations for each model in the Active Cube range, and specify the corresponding

Added value

89We want to share the valueof our work with you. The development of effective, tailored solutions for a wide range of applications is a fundamental a

9Active CubeLC, MP, TRLow backlashgearboxesAFCHDP, HDOVF, WBN, MInduction motorsGeneral purpose High dynamicsHigh accuracyHigh dynamicsBTD, BCRSynchro

Branches and facilitiesBranches and facilitiesOur branchesITA1Bonfiglioli Riduttori S.p.A.Gearmotor assembly plantPrecison gearbox manufacturing &

91Customer satisfaction has always been one of Bonfiglioli’s key values. It is pursued around the world, and in a wide range of contexts, by a network

92Bonfiglioli worldwide network.Mechatronic Drives & Solutions dedicated networkBonfiglioli New Zealand88HastieAvenue,MangereBridge,Auckland202

Bonfiglioli Riduttori S.p.A.Via Giovanni XXIII, 7/A40012 Lippo di Calderara di RenoBologna (Italy)tel: +39 051 647 3111fax: +39 051 647 3126bonfiglioli@